Lenze 9228E Instrukcja Użytkownika

EDB9200_E/GB00375316AntriebstechnikOperating InstructionsServo controller9200 series

82.3. DimensionsType a[mm]b[mm]c[mm]d[mm]e[mm]g[mm]9212 - 92179222 - 9224125 440 95 425 300 59225 - 9228290 440 250 425 300 52.4. Extension of delive

92.6. Manufacturer's certificationWe hereby certify that the below listed electronic controllers arecontrol components for variable speed motors

103. Installation3.1. Mechanical installation•The units are designed as housing units with enclosure IP20.•Install the units vertically with the powe

113.2. Electrical installation•The breakaway torque for the power terminals is 2.3 Nm(20 lb in). Marking of terminals:at 921X: +UG, -UG, RBr, L1, L2,

123.2.1. Combination of several axis modules with one supply modulePlease note the following conditions when combining several axismodules with one s

13•When selecting the power of the supply module, proceed asfollows to find out about the required input power.1. Determine the power profile of all

143.2.2. Screening and earthingIn order to avoid radio interference, care must be taken with the design andconnection of digital drives to avoid EMC

15Multi drive networking•When laying the ground cables, care must be taken that thereare no ground loops. To ensure this, the GND-PE connectionmust b

163.2.3. Radio interference suppressionAccording to § 13 and § 14 of the legislation of the EuropeanCommunity relating to the electromagnetic compati

174. Drive connections4.1. Power connections4.1.1. Mains and motor connectionCaution!All power terminals carry mains potential up to 5 minutesafter m

These Operating Instructions are valid for the controllers with the nameplate data:9212 E.5x9215 E.5x9217 E.5x9222 E.5x.5x9223 E.5x.5x9224 E.5x.5x9225

184.1.2. External brake resistorTo increase the permanent brake power, an external brake resistorwith a higher permanent power can be installed inste

19Wiring of brake resistorCautionK1 must additionally set controller enable!Wiring when using the internal brake resistorWiring when using the extern

204.2. Control connections of supply module4.2.1. Overheat of internal brake resistor (9210 X1)The thermal contact (capacity 230V/10A) of the interna

214.2.3. State busBy means of the state bus X6, the supply module gives statusinformation like ready, overvoltage, and heat sink or resistorovertempe

224.3. Control connections axis module4.3.1. Control terminalsPin assignment of the control terminal block X54.3.2. Analog input and outputsAnalog se

234.3.3. Digital inputs and outputsExternal 24 V supply Internal 15 V supplyCaution!GND is internally connected to PEvia jumper BR-PE.Caution!Bridge

24Comment on QSP functionMaster frequency selectionFor speed set value selection by means of a master frequency, the9-pole SubD Dig.Set (X2) is used.

25b) Master frequency input by encoder output signal of themaster drivePin assignment X2 male Dig.SetPin 123456789SignalBBAAAA + 5V GND -- -- --BBEnc

265. Application examples5.1. Variant with integrated positioning module 2211PPEasy positioning tasks can be solved by applying the positioningmodule

27Features of the positioning module 2211PP:•32 freely assignable digital inputs with 8 or 28 via terminalsaccording to variant•32 freely assignable

1How to use these OperatingInstructions...These Operating Instructions are divided into three parts:•Planning and installationThis part comprises the

285.2. Wiring with positioning control SX-15.2.1. Diagram 1: Mains supply

295.2.2. Diagram 2: Control circuit 230V

305.2.3. Diagram 3: Control circuit 24V

315.2.4. Diagram 4: Control connections 9200 - SX1Ω

325.2.5. Diagram 5: Control connections SX1

336. Accessories(All listed components must be ordered separately)6.1. External brake resistorsR[Ω]Pn[kW]Order no. H[mm]M[mm]O[mm]R[mm]U[mm]921229 1,

346.3. RFI filterFor radio interference suppression according to EN 55011, limitvalue class A or B.Assigned RFI filters for mains voltage of 400 VSup

356.5.2. System cables for master frequency selection X2 andincremental encoder output X4greenblackredyellowwhiteblackblackblackPositioning controlle

366.5.3. System cables for resolver X3Various lengths+REF white- REF black+COS red-COS black+SIN yellow- SIN blackOrder numb

376.5.4. System cables for power supply of servo motors12456whitebrown black 1black 3black 20.5 mm1.5 mmor2.5 mm2M312 456 PEUVWX11UVWVarious lengths

2Safety informationfor electrical equipment used in industrial power installations.The electrical devices and machines described are equipment to beu

386.5.5. System calbes for supply fo fan and brakeCable cross sectionLength 5 x 0.5 mm25 mEWBLL_______0510 mEWBLL_______1015 mEWBLL_______1520 mEWBLL

396.6. MotorsAsynchronous servo motors DSV/DFV seriesMotor type Technical data of motors StandstillbrakeVn = 205 V=Fan230V∼50/60HznnMnPnVn3~Infncos ϕ

40Parameter setting1. LCD displayReady (green)Curr. limit Imax (red)Impulse inhibit(yellow)KeysSHSTPPRG1.1. Key functionsKey FunctionPRG Change betwe

412. Basics of parameter settingThe drive can be adapted to your specific applications byparameter setting of the axis modules. The possible settings

42Acceptance with SH + PRG with controller inhibitThe axis module accepts the new parameter when it has beeninhibited prior to pressing SH + PRG. Inh

432.4. ExamplesChange of the operating mode1. enter Code C001 using ▲ or ▼ keys-Arrow for code level- ↓ -Code no.- -parameter->C001 - 0-Operat

44Change of the ratio denominator.For codes with more than 5 digit values, the keypad operation isdifferent: In the parameter level, the cursor can b

453. CommissioningThe following notes on the commissioning do not explain allpossibilities of parameter settings. The code table at the end of thecha

46•C001 Operating modeSelection between keypad control or control via LECOM-A/Binterface or parameter setting via LECOM interface. For controlor para

47Beispiel:given: fDIG.SETmax = 100 kHznmax= 3000 rpmrequired: encoder constant C026encoder setting C027100 kHz = 100.000 increments/s3000 rpm = 50r

3ContentPlanning and Installation1. Features 52. Technical data 62.1. General data 62.2. Unit-specific data 62.2.1. Rated data of supply modules 62.

483.3. Setting of operating parametersThe operating parameters must be adjusted according to thespecific application requirements. Operating paramete

49Speed controller settingSet a low speed set value. Enable the controller release (closeRFR switch or apply a voltage of 13...30 V to X5 terminal 28

504. Additional functions4.1. Mains failure detection with DC-bus controlPurpose:In the event of mains failure, this function prevents an uncontrolle

51•Parameter setting of the mains failure detection:The following codes affect the drive properties in case of mainsfailure:C079Proportional gain of

524.1.1. WiringNote•For radio interference suppression, all relays have to be equipped with free-wheeling diodes!•all relays: Ri < 1KΩa) Wiring fo

534.1.2. SettingThese setting instructions are meant as guideline and must notalways decelerate the machine to standstill before reaching theundervol

54Setting course:1. Select a medium speed as set value according to the occuringspeed range of the system.2. Switch-off the mains.The oscillogramme s

55Signal fow chart DC-bus control

564.2. Homing mode•C250 Homing modeIn the homing mode (C250 = -0-) the increments of the masterfrequency at the DIG.SET input are processed as a rela

574.3. Further additional functions•C004 Switch-on displayEntering a code number under C004 determines whichparameter is to be displayed after switch

41. LCD display 401.1. Key functions 401.2. Plain-text display 402. Basics of parameter setting 412.1. Change parameters 412.2. Save parameters 422.3

585. Serial interfacesThe 9200 servo axis modules can communicate via the serialinterfaces LECOM1 and LECOM2 with superimposed hosts (PLCor PC) as we

595.2. LECOM status messages•C068 Operating stateBit no. Signal0, 1, 2, 3Operating fault4, 5, 6, 7Communication fault8RFR enable9Qmin10running11IMP12

605.3. Table of attributesIf you want to programme the parameter setting or superimposeddrive and control functions yourself, the following table wil

61Code P/S DS DT DE D/L LCM-R/W LCMForm.AIF-PZD LCM2IndexC000P E FIX32 1 4 Ra VD -- 24575C001P E FIX32 1 4 Ra/Wa VD -- 24574C002P E FIX32 1 4 Ra/W VD

62Code P/S DS DT DE D/L LCM-R/W LCMForm.AIF-PZD LCM2IndexC140P E FIX32 1 4 Ra/W VD -- 24435C153P E FIX32 1 4 Ra/W VD -- 24422C154P E FIX32 1 4 Ra/W V

636. Code tableThe following table shows which settings can be performed withwhich codes. Detailed explanation about the codes and thefunctions which

64Code Name Parameter Accept-anceseepageC005*Configuration-11--12--13--20--21--30--33-Speed controlnset: analog, X5, terminals 7, 8Speed controlnset:

65Code Name Parameter Accept-anceseepageC025*Encoder -0--1--3--5--13-noe encoder selected for settingbipolar set value X5, terminals 1, 2Dig. Set mas

66Code Name Parameter Accept-anceseepageC041CW/CCW -0--1-Set value not invertedSet value invertedSH+PRGC042QSP (Quickstop)-0--1-Quick stop inactiveQi

67Code Name Parameter Accept-anceseepageC061Utilization I x t xxxx Setting range: 0.0...+100.0%Step: 0.1%The indicated value is determined bythe curr

5Planning and installation1. FeaturesThe 9200 controller series comprises 3 supply modules (types9212, 9215 and 9217) and 7 servo modules (types 9222

68Code Name Parameter Accept-anceseepageC117*Assignment ofQmin terminal-0--1--2-Terminal X5,42 has the function:QminTerminals X5,42 has the function:

69C161...C168(L)Saved faultmessagesDisplay of the last eight faultmessages saved under C068,readable only via LECOM. The lastfault reset is in C161.r

70Code Name Parameter Accept-anceseepageC228*Accelerationtime (Vz-controller)0.01Setting range: 0.00...990 sStep: 0.01 s from 0.00...1 s0.1 s from 1.

71Code Name Parameter Accept-anceseepageC370*Automationinterface-0--1-Automation interface activeAutomation interface inactiveThe automation communic

727. Signal flow chart axis modulesDifferential am plifierC011C046C039C045C026C027C041C012 C013C105C042C070C071C072C051+SET1-SET1SET2unipolaroffset m

73C087C088C089C091C022C059C093C018C054cos phiMotor nameplatePWMPower stagefchopCurrent vector calculationIGBTs8 bitMonitor2LED ImaxCurrent transforme

74Service1. Monitoring messagesThe servo drives of the 9200 series have numerous monitoringfunctions, to protect against non-permissible operating co

75•OC5 Overload axis module (I · t)The servo controllers can be overloaded up to their peak currentfor a certain period of time. The possible duratio

76Overload chart for fchop = 16kHzParameter I1/Irated Parameter I2/IratedExample Bgiven: fchop = 16kHzoverload I2 = 0,8 . Iratedoverload I1 = 3,4 . I

77EEr External TRIPThe voltage at the TRIP-SET input X5 terminal 26 must be < 5V.Otherwise, the external TRIP will be set.SD2 Wire breakage resolv

62. Technical data2.1. General dataEnclosureSteel sheet housing, IP20 to DIN 40050Noise immunity:Severity 4 to IEC 801-4Influence of installation hei

782. LED displaysThe LED displays clearly indicate the momentary operating state ofthe controller even from greater distances. The axis modules arepr

793. Checking the power stageThe measurements described below are to be carried out only byskilled specialists. Use a digital voltmeter. The measurin

80IndexAAcceleration time 48Acceptancedirect 41On-line 41with SH + PRG 41with SH + PRG with controllerinhibit 42Ambient temperature 6Amplificat

81Integral action time of the speedcontroller 49Interference immunity 34KKeypad control 45LLCD display 40LECOM1 58LECOM2 58LECOM-LI 59LEDAxis

82Supply modules 6Supply voltage interrupted 77Switch-on display 57System cables 34for control terminal block 34for power supply 37for resolver

72.2.2. Rated data of axis modulesAxis module type 9222_E 9223_E 9224_E 9225_EOrder no. 33.9222_E 33.9223_E 33.9224_E 33.9225_EOutput current(fch = 8